Solutions

Specialist technologies. One integrated extrusion line.

Each stage is supplied by a specialist European manufacturer. Alumaan brings these technologies together, coordinates the complete specification and provides local installation and support.

  • Exploded view of a WEFA extrusion die set with coated inserts and sample hollow profiles.

    CVD-coated extrusion dies

    WEFA

    Precision extrusion dies for complex profiles, thin walls and tight tolerances—with advanced CVD coating for longer die life, consistent profile quality and reduced maintenance by eliminating the nitriding process altogether.

    • Complex profile geometries
    • Thin walls and tight tolerances
    • Longer die life
    WEFA in detail
  • Extrutec billet heating line in blue and stainless-steel livery on a factory floor.

    Billet and log heating

    Extrutec

    Extrutec engineers gas, electric high-convection, induction and hybrid billet-heating systems for precise temperature control, consistent extrusion and efficient energy use up to 96% heating efficiency.

    • Gas-fired rapid heating
    • Stand-alone induction heating
    • Power Focus Technology™
    Extrutec in detail
  • Cutaway rendering of a MARX smart container heating system showing internal heating elements glowing orange.

    Container heating

    MARX

    The MARX Smart Container integrates multi-zone resistance-heating cartridges directly into the extrusion container. Each Next Generation cartridge incorporates three sections: powerful zones at the tool and stem ends, with a longer, lower-output zone through the warmer centre.

    • Three-zone HPC heating cartridges
    • Three to six controlled heating zones
    • Precise tool-side temperature control
    MARX in detail
  • N5 Nitrogen system plant layout showing liquid-nitrogen supply, extrusion press, pyrometers and control software.

    Extrusion management software

    Atie Uno

    Atie Uno connects feasibility, planning, press control, quality, logistics and performance analysis through one modular EMS ecosystem. Ulixes and Theoria prepare the run; Press Supervisor and N5Nitrogen optimize the process; Extrusion Intelligence turns live plant data into actionable decisions.

    • N5Nitrogen die cooling
    • Theoria production planning
    • Ulixes feasibility and simulation
    Atie Uno in detail
  • Unterschütz profile handling line in yellow livery being assembled in a machine hall.

    Run-out and handling lines

    Unterschütz

    Unterschütz builds the half of the plant that decides what your press output is actually worth — the run-out, and everything that handles the profile from the die onwards.

    • Complete run-out from one supplier
    • Profile automation and packaging
    • Built for automation and energy cost
    Unterschütz in detail
  • Santioli surface finishing line with red machine housings and yellow access stairs in a factory hall.

    Surface finishing lines

    Santioli

    Santioli builds high-performance finishing lines for metal sheet and coil, covering the full range of surface finishes from No. 3 through No. 7.

    • Full finish range
    • All finishing methods
    • Self-learning process control
    Santioli in detail

Not sure which stage is holding you back?

Send us your section range, throughput target and current bottleneck. We will tell you where the money is, even if the answer is not new equipment.